PolyCast - Polymaker
PolyCast - Polymaker
Polymaker is a company committed to innovation, quality and sustainability, in the pursuit of producing safe and clean materials for the 3d printing industry. We do not simply adhere to current standards but are surely becoming a market leader for quality in the filament industry. With a seven step quality control process, Polymakr’s filaments are not only guaranteed to have the best quality standards but also provide innovative properties that help yield a better overall printing experience, ensuring the efficiency of 3D printers and empowering consumers to create strong, functional 3D printed products. With a rapidly growing portfolio of materials, Polymakr will continue to bring new performance enhanced materials to the 3D printing community.
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PolyCast V2

PolyCast

The First 3D Printing Filament
Designed for Metal Casting

What is PolyCast™ used for?

 

PolyCast™ is designed specifically for investment casting (also known as lost-wax casting) of metal. You can use it with 3D printing to replace the wax patterns used in industrial investment casting processes.

What are the benefits of PolyCast™ for investment casting?

 

In traditional investment casting, you need to first make a metal tool to produce wax patterns. The tooling typically takes several weeks at least, with cost starting at thousands of dollars.   By using 3D printing and PolyCast™, you can eliminate the need for tooling, which saves you time and money greatly.

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Another benefit of PolyCast™ is that you can use 3D printing to create complex geometries that are simply not possible by tooling.

In summary PolyCast is great for:

 

  • Rapid-production of small-volume metal parts

  • Metal parts with complex geometries

How is PolyCast™ different from other 3D printing filaments?

 

PolyCast™ is the first 3D printing filament designed specifically for metal investment casting.  To make this application possible, we have enabled the material with two key features:

 

Superior Surface Quality

 

PolyCast™ can be polished in the Polysher™ (via Polymaker’s patented Micro-Droplet Polishing™ technology), eliminating the layers from filament-based printing processes and resulting in a very smooth part surface.  This is critical to ensure the quality of metal parts.

 

Clean Burnout

 

Most polymers leave residues when they decompose – this is a problem for investment casting and can lead to defects on the metal parts.  We have engineered the material to ensure that it decomposes completely at T > 600 C, leaving a clean mold ready for casting.

 

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Is PolyCast™ easy to use?

 

The use of PolyCast™ is quite simple.  It prints under typical PLA conditions and is compatible with just about any filament-based 3D printer. Polymaker has engineered the material to feature excellent printability, dimensional stability, and easy removal of support.

 

The printed parts can then be polished in the Polysher™, to dramatically improve the surface quality.  Once polished the part is ready to be used in investment casting processes.

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Interested in PolyCast™ and Rapid Metal Casting?

 

We offer customized solutions to customers who are interested in PolyCast™.  We can provide the following to meet your needs:

 

  • We can supply the material in various spool sizes

  • We offer rapid production services of metal parts

 

Please leave us a message in the contact box if you are interested in further details.  We will get back to you ASAP.